Engineering — Rev A Prototype

Build plan. Pulled apart.

An exploded view of the MEOS Peacemaker patch for the robotics & biomedical team — every layer, its role, the bill of materials, cost ranges, the failure modes we expect, and an eight-week path from schematic to on-body pilot.

38 × 28 × 6 mmBLE 5.3IP67≥48 h batteryQi charging
01 — Architecture

Seven layers, one quiet buzz.

The stack is intentionally thin — sensing on top, compute and power in the middle, haptics and housing closing it. Every layer is independently rev-able so we can iterate optics without redoing the radio.

01
Skin-contact adhesive
Medical-grade silicone gel (3M 2477P-class), 0.2 mm
Hypoallergenic, ≥3-day wear, breathable perimeter
02
Biosensor array
PPG (MAX30102) + 3-axis IMU (LSM6DSO) + skin-temp NTC
HRV, micro-movement, thermal drift
03
Flex PCB
2-layer polyimide, 0.1 mm, ENIG finish
Conforms to upper-chest curvature; routes I²C + power
04
Compute + radio
nRF5340 (Cortex-M33, BLE 5.3) + 4 MB QSPI flash
On-device state classifier; BLE to phone
05
Haptic engine
LRA coin actuator (10 mm, 175 Hz) + DRV2605L driver
Soft asymmetric buzz — the “Peacemaker cue”
06
Power
55 mAh LiPo + BQ25180 charger + Qi receiver coil
≥48 h between charges; contactless pad
07
Housing
TPU overmold, IP67, 38 × 28 × 6 mm
Flex, sweat, and shower resilience

Exploded stack — top of body downward

02 — Bill of materials

Prototype unit cost.

Ranges reflect ~25-unit prototype pricing from OSH Park (PCB), DigiKey/Mouser (silicon), Protolabs (housing) and a local US contract assembler. At 10k units we expect a 3–4× reduction.

Per-unit, Rev A
$112 – $206
Across 12 line items, prototype quantities
PartVendorQtyCost (USD)
Flex PCB (2L polyimide, ENIG)OSH Park / PCBWay25$18.00 – $32.00
nRF5340 SoCNordic / DigiKey1$9.40 – $12.50
MAX30102 PPGAnalog Devices / DigiKey1$4.80 – $7.20
LSM6DSO IMUST / Mouser1$2.90 – $4.60
DRV2605L haptic driverTI / DigiKey1$2.10 – $3.40
LRA coin actuator (10 mm)NFP Motor / DigiKey1$3.20 – $6.80
BQ25180 LiPo chargerTI / DigiKey1$1.60 – $2.40
55 mAh LiPo cellPKCell / Adafruit1$4.50 – $7.00
Qi Rx coil + ICWürth + TI BQ51013B1$6.20 – $9.10
TPU overmold housingProtolabs (SLA + cast)1$22.00 – $48.00
Silicone gel adhesive disc3M / Vancive3$1.80 – $3.20
Assembly + reflow + testLocal CM (US)1$35.00 – $70.00
Estimated unit total$111.50 – $206.20
03 — Failure modes we expect

What is most likely to break first.

RiskHigh
Motion artifact in PPG

HRV signal degrades during walking/typing. Mitigate with IMU-gated adaptive filtering + dual-wavelength.

RiskHigh
Adhesive lifespan

Edge lift after sweat cycles. Plan two adhesive SKUs (active vs. sleep) and a 72-hour wear study.

RiskMedium
Battery vs. footprint

55 mAh is tight for BLE + classifier. Budget 4.2 mA avg; consider duty-cycled inference.

RiskMedium
Haptic perception threshold

LRA feel changes with skin pressure. Calibrate per-user during onboarding (3-buzz tuning).

RiskLow
Thermal drift on PPG

NTC compensation in firmware; validate from 12 °C to 38 °C skin temp.

RiskMedium
FCC / BLE certification

Pre-scan at EMC house in week 6 before locking enclosure.

04 — Timeline

Eight weeks
to on-body pilot.

Parallel EE / ME / FW tracks merge at week 5 for bring-up. Week 7 puts ten devices on real bodies for a 72-hour wear study; week 8 is reserved for Rev-B fixes and a demo build.

W1
Schematic + part lock
EE
W2
Flex PCB layout + DFM
EE
W3
Housing CAD + DFM review
ME
W4
PCB fab + SLA housing
Fab
W5
Bring-up + firmware on bench
FW
W6
Sensor calibration + EMC pre-scan
FW
W7
On-body pilot (n=10, 72h wear)
Test
W8
Rev-B fixes + demo build
All
For University of Washington · CoMotion · Lab Partners

A haptic biofeedback prototype for noticing activation earlier.

MEOS Peacemaker is a wearable and app that translates physiological stress signals into gentle, real-time regulation prompts. It is a non-diagnostic prototype designed to support self-awareness and help users notice patterns — not to diagnose or treat any condition.

The problem

The gap is timing.

Most mental health tools arrive after someone already knows they are overwhelmed. But dysregulation often begins earlier in the body: heart rhythm changes, breath shifts, muscles brace, and the nervous system prepares to protect.

MEOS asks a simple research question: Can we detect activation earlier and intervene gently enough to change the next five minutes?

01
Too late

People often recognize dysregulation after the reaction, shutdown, argument, spiral, or avoidance has already happened.

02
Too abstract

Many apps ask people to self-report emotions they may not yet be able to name.

03
Poorly timed

Meditation and reflection tools are helpful, but often disconnected from the moment activation begins.

The solution

A gentle check-engine light for the nervous system.

MEOS Peacemaker pairs a wearable haptic device with an app-based regulation system. The wearable tracks physiological signals, estimates possible activation, and delivers a subtle buzz when the user may be moving out of their window of regulation.

In-app prompt

Something in your body may be bracing.

Want to pause and see what it is protecting?

Regulation flow
1
Body signal
2
Signal quality check
3
Personalized baseline
4
Gentle haptic cue
5
Regulation prompt
6
User feedback
7
Pattern learning
What we want to build first

V1 Prototype Scope.

A narrow, testable, non-diagnostic prototype.

ComponentPurposePrototype NotesCost Range
PPG SensorCaptures pulse waveform and HR/HRV-related signalsControlled-session testing against a reference device$10–$50
AccelerometerDetects motion artifactSeparates movement from physiological change$3–$15
MicrocontrollerRuns local sensor and haptic logicNordic nRF52/nRF52840 or ESP32-class BLE$10–$40
BLE ModuleSends data to iPhone appMust account for iOS background limitsIncluded / $5–$20
Haptic MotorDelivers gentle body cueERM or LRA vibration motor$2–$10
BatteryPowers wearableRechargeable LiPo for prototype$5–$25
EnclosureHolds components comfortably3D-printed or soft prototype casing$20–$150
Adhesive / BandKeeps wearable attachedBand first, then medical-grade adhesive$5–$30
iOS AppDisplays state, sessions, prompts, logsDemo + feasibility build$5k–$30k+
Prototype AssemblyIntegrates parts into working deviceEngineering, firmware, testing, iteration$5k–$50k+

These are early prototype ranges, not final manufacturing costs. Final cost depends on sensor selection, enclosure design, firmware complexity, and validation requirements.

Exploded build plan

What the mechanical and biomedical engineering team needs to see.

Wearable patch — exploded
Hardware Layer
  • PPG sensor
  • Accelerometer
  • Microcontroller
  • BLE
  • Battery
  • Haptic motor
  • Soft enclosure
  • Skin-safe attachment
Signal Layer
  • Heart rate
  • Pulse waveform
  • HRV / RMSSD estimate
  • Motion artifact score
  • Signal quality score
  • Personalized baseline
Intervention Layer
  • Gentle buzz
  • Cooldown period
  • App prompt
  • Breath or grounding exercise
  • User feedback
Research Layer
  • Comfort testing
  • Signal validation
  • Feasibility study
  • Pre/post state check
  • Self-report correlation
Safety Layer
  • Non-diagnostic
  • User-controlled
  • Opt-in data
  • Privacy-first
  • Mute / pause / delete
  • IRB pathway if research
Commercial Layer
  • Wellness prototype
  • Therapist-supported pilot
  • Athlete / performance pilot
  • Future clinical validation
Questions UW / CoMotion will have

Questions we are prepared to answer.

We are seeking guidance and potential partnership around a V1 haptic biofeedback prototype: a small wearable patch or band that collects physiological signals, sends usable data to an iOS app, delivers a gentle haptic cue when activation may be rising, and logs user feedback for feasibility testing.
Technical risks

Known risks we want to solve honestly.

RiskWhy it mattersProposed approach
Motion artifactPPG can become noisy during movementAccelerometer, motion scoring, and signal-quality filtering
HRV accuracyPPG is less precise than ECGCompare against Polar H10 or research-grade reference in controlled sessions
False positivesToo many buzzes could annoy or alarm usersPersonalized baseline, cooldown periods, sensitivity controls
False negativesMissed activation may reduce trustConservative thresholds and user feedback loop
iOS BLE limits24/7 connection may not be reliableConnection windows, local logging, scheduled check-ins, reconnect logic
Battery lifeHaptics and sensors drain powerDuty cycling, event-based sampling, rechargeable prototype
Skin comfortAdhesive wearables can irritate skinTest band-based prototype first, then adhesive options
Clinical overclaimingRegulatory and ethical riskWellness-first positioning, no diagnosis, no treatment claims
Data sensitivityPhysiological and emotional data is personalLocal-first prototype, opt-in data, encryption, delete controls
Pilot study concept

A simple feasibility study.

Phase 1
Bench Prototype

Build a working device that reads physiological signals, sends data to app, and triggers haptic feedback.

Phase 2
Controlled Self-Test

Test signal quality during rest, stress reflection, breath regulation, and movement.

Phase 3
Small Feasibility Pilot

Recruit a small opt-in adult group. Measure comfort, usability, perceived accuracy, haptic helpfulness, and recovery experience.

Phase 4
Research + Commercialization Decision

Decide whether to continue as wellness wearable, therapist-supported tool, athlete performance product, or clinical research pathway.

12-month timeline
Month 1–2
Research design, parts selection, prototype architecture
Month 3–4
Hardware and app prototype
Month 5–6
Signal testing and iteration
Month 7–9
Small feasibility pilot
Month 10–12
Analysis, investor/research brief, next build
What success looks like

What would make V1 successful?

Signal Success

The device captures usable physiological data in controlled settings.

Haptic Success

Users notice the cue without feeling startled, shamed, or annoyed.

Awareness Success

Users report that the cue helped them notice activation earlier.

Regulation Success

Users report greater ability to pause, breathe, ground, or choose a response.

Research Success

The team identifies which signals, thresholds, and prompts are worth studying further.

Commercial Success

Early users understand the product and want to keep using it.

The ask

What we are asking UW / CoMotion for.

We are not asking UW to validate a fantasy. We are bringing a clinically informed problem, a narrow prototype scope, and a testable research question. We want to know whether this can be built safely, measured honestly, and developed into something that helps people notice activation before it becomes behavior.

01
Hardware Prototyping

Support with sensor selection, haptic system, BLE architecture, battery, and enclosure.

02
Signal Validation

Help determine whether the physiological signal is meaningful enough for feasibility testing.

03
Human Factors Research

Evaluate comfort, user trust, haptic experience, emotional safety, and usability.

04
Commercialization Pathway

Clarify the path from prototype to wellness product, therapist-supported pilot, or future clinical validation.

Closing vision

The future vision is large. The first step is small.

The long-term vision is MEOS: a personal emotional operating system that helps people understand their body, patterns, relationships, and protective responses. But the first stone is simple: can a gentle haptic cue help a person notice activation sooner and return to themselves faster?

“The body often speaks before the mind has language. MEOS helps people listen earlier.